Numerous special tools and machines are required for veneer processing, which may appear expensive at first glance. However, opting for cheap machines can be expensive in the long run.
Here you can find out why you can optimize your total cost of ownership with precision machines. We also explain how the veneer price is calculated, what special requirements are placed on veneer processing in shipbuilding and what you need to look out for when buying special veneer machines.
The wood used, its quality and the finish play important roles. But it is the assembly process that determines whether you produce an outstanding product.
There are basically three different methods of veneer production:
In the zig-zag system, the original KUPER glue thread is glued in a zig-zag over the back of the veneer panels, while in butt gluing the pre-glued veneer edges are glued together directly. Joining with tape is mainly used for repairs, sometimes also for rotary cut veneer
Butt gluing is probably the most common method for veneer grades of outstanding quality, with individually optimized machines ensuring a high-quality finish.
The cut and quality of your veneers must always be first class, both in yacht building and for premium class furniture.
The difference between high-quality veneers in yacht building and other applications can be seen in the cut: With high-quality veneers, the wood is selected and cut in such a way that the beauty of the wood grain remains intact - entirely in accordance with the individual requirements and wishes of the discerning customer.
With their pronounced grain, high-quality veneers are ideal for projects in which the grain remains visible and is used as a design element. In yacht building, for example, a high level of craftsmanship and top veneer quality are expected, so that errors and expensive material waste must be minimized.
As very expensive and exclusive woods are often used in superyachts, special care must be taken during processing. For example, optimum fine adjustment is essential for veneer processing.
The machines must be strong enough to produce good joints, but must not exert too much pressure so as not to damage the veneer. Unsuitable splicing machines can cause cracks and breaks in the grain, resulting in unnecessary and costly waste.
For yacht and furniture customers, material requirements and veneer types change frequently depending on the design. Therefore, your machines need to be finely adjustable, flexible and customizable so that they can easily adapt to different materials and specifications.
When processing veneer for demanding customers, there are many things to consider. Compromising on quality with inferior machines can lead to machine breakdowns, resulting in lower efficiency and poorer output.
It is best to turn to manufacturers who offer machines for the entire process: from cutting and gluing to assembling and trimming. When implementing automated processes, make sure that you do not negatively impact the existing layout of your production lines. Our market is constantly evolving, so look for the possibility of machine upgrades and flexible customization options.
If possible, the plant and machine technology should consist of standard components from proven manufacturers so that spare parts can be procured easily. That's why you rely on mesh construction companies that have an industry-wide reputation for reliability, quality and experience. Outstanding technical support and expert advice always pays off over the duration of use.
Request a live demo with one of our experts to help you grow your business. In a live demo, you will learn how to optimize your production performance with data-based diagnostics, how to minimize machine downtime or overcome other challenges in your production line.